Understanding Flat Belt Conveyor: Operations, Design, Application, Objectives
Before looking for a flat belt conveyor that’s customized to your needs, learn more about their design, operation, and different specifications.
Conveyor belt systems can handle several kinds of loose products and packaging. Depending on the material, flat belt systems can have specific designs. For instance, a belt finish can be a grip surface suitable for inclined planes or low friction common with food processing units.
Flat belt conveyor systems ensure high-performance conveyance using a series of pulleys. They’re designed to ensure higher transmission efficiency. They can either have an endless or a jointed infrastructure. The sections below discuss everything you need to know about this material handling system.
How Do Flat Belt Conveyors Work?
Flat belt conveyors dominate a wide range of industries, especially the automobile sector. They ensure consistent power transmission across an inclined surface. Designed with a tracking sleeve to reduce spillage, they ensure high-powered transmission.
Driven by friction, this material handling system transports both lightweight and heavy-duty items. It requires less cross-section and minimizes energy loss. Material conveyance takes place either on straight rollers or across a flat slider.
A flat belt conveyor system also reduces maintenance costs by cutting down wedging. Other perks to installing a flat belt conveyor system include improved productivity with less energy loss, better performance at higher speeds, and a longer shelf life.
How Are Flat Belt Conveyors Designed?
Flat belt conveyors rely on belt idlers for consistent delivery. You can align the belt using bolts or adjust the idler pulley. Best suited for transporting cartons, they’re also used for labelling and packaging. These systems serve as a great option for industrial setups, assembly lines, and washdown areas since they move small, lightweight, and irregularly shaped items.
This material handling system consists of several layers made from synthetic fibre or cotton. The design layout may or may not include rubber enclosures based on the requirements. The layers define the thickness of the belt. This measurement determines the pulley diameter for the drive.
The fabric cord in a flat belt conveyor contains several cords made from rayon, plastic, nylon, or Kevlar. This conveyor system consists of a traction layer. The configuration features two covers of elastomer material on each side. It also includes a single intermediate layer that's enclosed in fabric.
To ensure consistent power transmission, the traction layer absorbs shock and external forces on the belt. The friction cover pushes peripheral forces on the belt for steady transmission. You can also install steel cables to increase the carrying capacity and reduce stretch.
Specifications of Flat Belt Conveyor Systems
You can check flat belt conveyors based on the belt type, width, elongation, and material quality. These specifications help distinguish a good product from a bad one. Such a material handling system features common industrial materials, such as:
- Polyester – This material works as a great choice when you’re transporting goods in a wet or moist environment. Owing to its price-to-value ratio, polyester is a versatile material with high dimensional stability and tensile strength.
- Aramid – If you’re looking for lower belt weight and thickness, aramid is a flexible material that allows longer production runs. This synthetic fibre reduces energy consumption and offers excellent resistance to toxic materials and chemicals.
- Polyamide – Polyamide serves as a reliable choice that offers longevity when you’re moving goods in extreme temperature conditions. The material also has shock-resistant, often consisting of grooves that enable grip and ensure a steady hold.
Other specifications you should check are the belt width and elongation. You can determine these values by consulting top-rated flat belt conveyor manufacturers in your area. An expert will also do a risk assessment during this engagement. The practice helps gauge what type of flat belt conveyor best meets your business’ needs.
Selecting a Flat Belt Conveyor
When you’re considering flat belt conveyors, you have to consider design and performance first. Before settling on one, check if the pulleys lag or not. You should also check if the pulleys feature a back-bend in their configuration.
For custom-designed belting solutions, an expert will provide you with information regarding transmission capacity, speed, and operating conditions. Relevant details about your conveyor system can include the size and weight of the pulleys. The type of product you need transported also matters when you’re customizing the design.
Based on the application, your conveyor system will have unique belting requirements. For instance, you need a flat belt conveyor in a food and manufacturing center. In this case, you need a device that can withstand regular exposure to harsh chemicals. Other factors to consider include load capacity per unit length, rated speed of the conveyor belt, and the transmission capacity or throughput.
Custom conveyor systems address many issues that arise in manufacturing and packaging units. You can design the standard segment belt with a width that ranges anywhere from 20 to 1000 mm. Based on your facility’s requirements, an expert can guide you to the best type of flat belt system.
Install a Custom Conveyor System for Your Business
A flat belt conveyor comes in handy if you need to transport goods across varying elevations, buildings, or levels. When it comes to conveyor design, cost, and other such variables, consider talking to an expert.
You know how challenging it can be to find a supplier that can meet your demands. Even with a list of recommendations, you need more info. Besides getting a quote from flat belt conveyor manufacturers near you, go through reviews to understand how the company works.
Our team of experts understand how a flat belt conveyor can impact productivity. For this reason, we have partnered with QC Conveyors to ensure quality and efficiency. We can deliver fully-automated conveyor belt systems that will meet your industry needs.
For more info, get in touch with our team!