Tips to Reduce Downtime from Belt Failures and the Expense of Belt Replacement

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Tips to Reduce Downtime from Belt Failures and the Expense of Belt Replacement

Discover ways to reduce production downtime caused by a conveyor belt failure. Find out what it costs to replace this specific component.

In today’s world, all types of businesses face stiff competition. However, industrial manufacturing is probably one of the most challenging. After all, manufacturing companies make thousands upon thousands of products that businesses and consumers depend on. So, when something goes wrong, horrible things can happen.

As an example, if one of the conveyor components on a material handling system fails, such as the belt, production immediately stops. Even a short delay often has dire consequences. Unless a company can get its product out the door on time, it could easily lose customers and sustain a damaged reputation.

The Belt – One of the Most Important Conveyor Parts

Although a conveyor system consists of many different parts and components, the conveyor belt is one of the most important. If that fails, the company needs a replacement as quickly as possible. Without belt conveyor parts, the entire system becomes useless. The good news is there are ways to prevent this from happening and extending the life of the belt at the same time.

  • Proper Tracking – Whether checking the belt yourself or hiring a company to look at it, make sure it’s always tracking correctly. That means following a maintenance schedule to ensure it’s not overlooked. When not tracking properly, it usually rubs against other conveyor parts, including the flanges, sides, frames, and plates, leading to damage.
  • Maintain the Correct Tension – While you want to keep the tension on the belt low, make sure it’s not so low that it causes slippage. This can damage the belt and other conveyor parts. On the other hand, avoid excessively high tension. In that case, the belt can overstretch to the point of failing altogether.
  • Position Guards and Guides Correctly – It’s also important to install the guards and guides correctly. Otherwise, they could come into contact with the belt, which could easily damage or destroy its surface.
  • Provide Products With a Clear Path – For the sake of the belt and other conveyor components, be sure the guards and guides don’t get in the way. For this, you don’t want any boxes or packages becoming stuck below them.
  • Stay Clear of Sharp Edges – Sharp edges and conveyor belts don’t get along. If something cuts the surface, the belt and additional conveyor parts can experience failure.
  • Keep the System Clean – By frequently cleaning and maintaining the conveyor system, it will perform optimally and deliver years of service.

Superior Machines and Conveyor Components

At Conovey, we take pride in helping our customers find the right equipment for their manufacturing needs, including parts and components. Depending on the type and number of systems you have, a replacement belt runs between $500 and $2,500 on average. We strive to provide every customer with the best products at affordable prices. Contact us today.