Is the Horsepower of Your Pump Running Too High?

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Is the Horsepower of Your Pump Running Too High?

If your business relies on pumps, you need good tools to do an effective job. Read more about why it’s important your pumps are putting out the right horsepower

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When you need to move water from one place to another, pumps are a good option. Different pumps are useful in a wide variety of industries and operations. The pumps need to be in good condition and have enough power to perform the job well, which means enough horsepower must be present to generate enough pressure and flow. However, mag-drive pumps work differently.

Industries That Use Pumps

A magnetic centrifugal pump and similar devices come in handy in a wide range of industries. Many pumps displace water, though pumps can also work with other liquids such as chemicals. It is helpful to understand the various industries that rely on mag pumps. Some of these include:

  • Medical synthesis and pharmaceuticals
  • Electrostatic painting
  • Power generation plans
  • Petrochemical processes
  • Petroleum production, including refineries
  • Oil and gas extraction and transportation
  • Food and beverage production

In these and other industries, not having quality pumps will decrease efficiency. You will not be able to move as much liquid as quickly. You may also contend with safety issues or breakdowns. Without the right solution, your pumps are not likely to last long and may require more maintenance and repairs.

How These Pumps Operate

With liquid-handling pumps, the motor is vital. The pump will dictate to the motor how much power is required to produce a specific flow rate. You will also need to think about other elements such as the valve types, pipe sizes, and run lengths. The rate begins at zero and then goes up as the flow increases. In turn, as there is more flow, there will be more resistance for the industrial magnetic drive pump.

The Concept of Horsepower

Horsepower is a familiar term for many people. It is most typically associated with engines. This unit of power is equal to 550 foot-pounds per second. In other words, it is the power you need to move 550 pounds one foot in one second or less. You can also calculate it to say it is the power you need to move 33,000 pounds one foot in one minute. It is also equal to 745.7 watts. It is the power that the engine can produce.

You may often think of horsepower with vehicle engines. For example, the engine in a full-size truck will produce more horsepower than the engine in a compact car. The more horsepower the engine produces in a vehicle, the more the vehicle can tow and haul. This power will also help it accelerate faster and get up to a faster speed in a shorter time. Horsepower is also an important factor with pump engines.

The Limitations of Horsepower on a Magnetic Centrifugal Pump

As the flow increases, the pump will need more pressure in order to keep up. Some people may think that revving up the horsepower will satisfy this. This unit of measurement of power is typically how one measures how engines help perform work.

However, increasing the horsepower will not be effective with these pumps. Instead, to increase the stages of the pump, you will need to use other methods. In fact, increasing the horsepower on the pump engine will be a waste of energy and effort. Bear in mind, too, that pumps come in different sizes with varying diameters. A higher horsepower on smaller pumps may not be as effective as that of larger ones.

The Right Solution

So if increasing the horsepower is not the answer in these situations, what is? With mag-drive pumps, you will need to increase the stages of the pump. Another option is to adjust the diameter of the impeller. The pressure of the pump depends on the pump’s speed and the speed affects the pump’s flow. You may have to do some calculations to find out how these figures affect each  other.

Conversely, the pump’s speed and the horsepower are closely related. Importantly, an operator typically cannot improve the output of the pump just by increasing the horsepower. Instead, the technician should cut down the resistance or modify the pump’s speed. Moreover, you are better off shopping for a pump that has less resistance than one that has more horsepower. An experienced professional can help you make the right choice.

Safety Considerations

Above all, your organization needs to prioritize safety when working with pumps. Industrial pump systems in Canada can help you achieve these goals. To increase productivity with pump systems, you will need to ensure that the pumps are not operating too high for their capabilities or functions. One way to ensure safety, in this case, is to control the discharge valve as this will help to restrict the flow. Consequently, the pump will perform according to its specifications.

Most technicians, safety personnel, and management officials assign a safety margin of 20 percent to 25 percent higher than the requirement. Erring on the side of caution is a sensible approach when it comes to pumps and flow and pressure.

If you are unhappy with the quality of your industrial magnetic drive pump, call the professionals. The team  is here to help. The associates have the knowledge and experience to guide you in shopping for the right mag-drive pump for your needs. Call them today to discuss your company’s needs and how to improve your pumps and their output. Don’t simply try to change the horsepower to get the results you want. You can then have peace of mind that you have a safe, productive environment in your workplace.